Friction Stir Welding & Processing

FSW & FSP Services

What is Friction Stir Welding (FSW)?

Unlock stronger, lighter, and more durable products through our Friction Stir Welding (FSW) and Friction Stir Processing (FSP) Services

Key Benefits of Using FSW

The Stronger, Smarter Way to Join Metals

Superior Mechanical Properties

Weld strength often equals or exceeds the base material.

Cost-Effective

Reduced rework, scrap, and maintenance costs.

Speed & Efficiency

Boost production efficiency without sacrificing quality.

Eco-Friendly

No filler materials, shielding gases, or harmful emissions.

Industry Applications

Advanced Solid-State Joining & Material Enhancement Solutions

Aerospace

Structural components, R&D prototypes, and precision assemblies.

Marine & Energy

Corrosion-resistant joining for ships,
offshore, and renewable energy systems.

Automotive

Vehicle panels, roofs, flooring systems, and lightweight, durable battery enclosures and frames for EV's.

Heavy Equipment

Innovative, high strength joining for
infrastructure.

Thermal Management

Heat sinks, exchangers, and
hermetically sealed cold plates.

Connect With Our Team

Why Choose VRC for FSW/FSP?

We combine advanced equipment, material science expertise, and industry-leading process control to ensure every project meets or exceeds your performance requirements. Whether you’re building new products or enhancing existing ones, our team delivers precision, repeatability, and measurable ROI.

Materials We Work With

Aluminum

All series (1xxx–7xxx), especially 6xxx alloys.

Copper & Alloys

Brass, bronze, and other high-thermal-conductivity materials.

Dissimilar Alloys

Ideal for thermal, aerospace, and medical-grade applications.

Magnesium

Lightweight, high-stiffness components.

Ferrous Alloys

Specialized welding where tool life allows.

We Support our equipment

We Have Services to Support You

Equipment Lease

VRC Metal Systems provides cold spray systems on a lease basis, which may be a more feasible approach for quick implementation.

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Friction Stir Welding

Discover how these leading-edge technologies can revolutionize your products by enhancing your product’s performance and lifespan.

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Integrated Installations

We can customize the perfect cold spray solution for your facility. If you have unique requirements, we can find a solution. Contact us today to get started.

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On-Site Support

We arrange for a system and operators to be at your location for a limited amount of time to help you get started with Cold Spray.

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System Callibration

System calibration and preventative maintenance are essential for ensuring that your cold spray system performs at peak capacity and efficiency.

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