Brolga-002 Mobile Cold Spray

Brolga-002

Restore. Reinforce. Revolutionize.

Delivering high-performance coatings without thermal distortion, oxidation, or downtime, the VRC Brolga-002 Cold Spray System is engineered for operators who demand precise, repeatable metal restoration in a compact, stationary footprint.

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Why Choose the VRC Brolga-002?

Compact, Shop-Ready Footprint
  • Space-Efficient Design for Fixed-Location Operation
  • Integrates Seamlessly Into Existing MRO Bays or Production Cells
  • Ideal for Precision Repair Stations and Controlled-Environment Applications
High-Precision Performance
  • Delivers Dense, High-Strength Metal Coatings at Controlled Pressures
  • Maintains Dimensional Accuracy With Zero Heat-Affected Zone
  • Supports a Wide Range of Feedstock Materials — Aluminum, Copper, Nickel Alloys, Titanium, and More
Reduced Downtime & Repair Costs
  • Eliminates Post-Repair Heat Treatment in Most Applications
  • Enables In-House Repair of Worn or Corroded Components
  • Cuts Lead Times Compared to Part Replacement or Outsourcing
Operator-Friendly Interface
  • Intuitive Controls and Real-Time System Monitoring
  • Simplified Start-up and Shutdown Sequences
  • Designed for Minimal Operator Training
  • Compatible with automated robotic systems for repeatable, precision coating.
Backed by VRC Expertise
  • Supported by Our Team of Cold Spray Engineers and Mro Specialists
  • Optional On-Site Training and Process Optimization Services
  • Full Access to Oem-Grade Consumables and Replacement Parts
Industry Proven
  • Aerospace: Landing Gear, Structural Brackets, Housings, and Hydraulic System Components
  • Energy: Turbine Blades, Pump Housings, Heat Exchanger Plates
  • Heavy Equipment: Wear Plates, Shafts, Bearing Surfaces
  • Marine: Propulsion Components, Deck Fittings, Corrosion-Prone Assemblies

The ROI of VRC Brolga-002

The Brolga-002 is part of VRC Metal Systems’ award-winning product line, trusted by DoD facilities, aerospace OEMs, and Fortune 500 manufacturers. With the Brolga-002, you'll see impactful improvements in:

Asset Life Extension

Up to 3x longer service life for critical components

Cost Avoidance

Reduction in replacement part purchases by 50–80%

Faster Turnaround

Repairs completed in hours, not weeks

Sustainability

Lower material waste and energy usage compared to welding

Industry Awards & Recognition

VRC Metal Systems is an award-winning leader in cold spray technology, recognized for innovation and excellence:

Lockheed Martin Exceptional Small Business Award

Inc. 5000 – Four-time honoree for fastest-growing private companies.

Defense Innovation Tech Connect Awards – Top 15% technology recognition for defense applications.

Veteran-Owned Business of the Year

Elevate Rapid City – Large Business of the Year.

Our Services

Services to Support VRC Brolga-002

Equipment Lease

VRC Metal Systems provides cold spray systems on a lease basis, which may be a more feasible approach for quick implementation.

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Friction Stir Welding

Discover how these leading-edge technologies can revolutionize your products by enhancing your product’s performance and lifespan.

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Integrated Installations

We can customize the perfect cold spray solution for your facility. If you have unique requirements, we can find a solution. Contact us today to get started.

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On-Site Support

We arrange for a system and operators to be at your location for a limited amount of time to help you get started with Cold Spray.

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System Callibration

System calibration and preventative maintenance are essential for ensuring that your cold spray system performs at peak capacity and efficiency.

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Popular Questions

The trailer ships with an onboard compressor and air storage, a diesel generator, a portable dust collector, and an MRCS cart. An optional portable spray enclosure is also available.