About VRC

2007

HF Webster Engineering Services

After retiring from the Air Force in 2007, Rob Hrabe founded HF Webster Engineering Services to commercialize metal repair technologies from SDSM&T, later partnering with Dr. Christian Widener in 2010 to explore advanced repair solutions for the Department of Defense, especially cold spray.

2013

VRC Metal Systems

In 2013, after collaborating with the Army Research Laboratory to develop and patent a hand-held high-pressure cold spray system, Rob Hrabe and Dr. Christian Widener founded VRC Metal Systems to commercialize the technology, later acquiring HF Webster Engineering Services in 2018.

2025

Present Day

VRC developed a mobile, hand-held cold spray system to enable agile, high-quality repairs for DoD weapon systems, later expanding into full turn-key solutions for both military and commercial clients while continuing to advance cold spray and manufacturing technologies.

Who We Are

We Are A Global Leader in Cold Spray

VRC Metal Systems is a veteran-owned leader in high-pressure cold spray technology, headquartered in the Black Hills of South Dakota. Since 2013, we have grown into a trusted U.S. manufacturer of advanced cold spray systems that restore, protect, and rebuild mission-critical metal components. Our equipment and services power industries such as aerospace, defense, energy, maritime, and heavy equipment, helping organizations reduce downtime, extend component lifecycles - safely. 

Our Mission

To revolutionize industrial repair and additive manufacturing with solid-state cold spray technology that preserves substrate integrity, eliminates heat damage, and maximizes service life.

Our Vision

A world where mission-critical parts are renewed without welding, melting, or costly downtime—driving safer, faster, and more sustainable manufacturing.

We are a global leader in applications to provide the Cold Spray and development of advanced manufacturing technologies and greatest value to our customers.

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Happy Clients

Our Team

Meet Our Executive Team

Backed by engineers from leading universities and a workforce made up of nearly 20% U.S. military veterans, VRC blends academic excellence with field-proven expertise. 

Rob Hrabe, MS

Rob Hrabe, MS

Rob Hrabe, MS

CEO & Co-Founder

Rob Hrabe, MS

Rob Hrabe, MS

Terree Matson, MS

President & COO

Rob Hrabe, MS

Rob Hrabe, MS

Tim Gellerson, MBA

President & CSO

Rob Hrabe, MS

Rob Hrabe, MS

Aaron Nardi

Chief Technology Officer

Innovating For the Future

As industries demand faster, smarter, and greener repair solutions, VRC continues to lead. We are committed to advancing cold spray into the future—delivering sustainable, cost-saving solutions that redefine industrial repair and additive manufacturing worldwide.

Work With Us

Professional Careers At VRC Metal Systems

VRC believes in investing in our employees, whether that’s through total compensation packages, access to high-quality trainings, professional development and tuition reimbursement. It’s important that we continue to invest in the people that make us great.

Industry Awards & Recognition

VRC Metal Systems is an award-winning leader in cold spray technology, recognized for innovation and excellence:

Exceptional Small Business Award

Four-time honoree for fastest-growing private companies.

Top 15% technology recognition for defense applications.

Large Business of the Year.

Popular Questions

VRC Metal Systems designs, manufactures, and supports high-pressure cold spray equipment for advanced manufacturing, repair, and coating applications. Our systems help industries like aerospace, defense, maritime, energy, and heavy equipment reduce downtime and extend component life.